Welding, Cutting, and Brazing Safety

What is welding, cutting and brazing?


Welding is the process of joining two or more pieces of metal together to form a single piece by melting adjoining areas of each piece and them letting them cool after they have been combined. Cutting is the process of separating two or more pieces of metal by concentrating intense heat via oxygen and fuel gas, or electrical arc gouging, onto a local area of the metal, resulting in a separation of the material. Brazing is a process like welding, but it occurs at lower temperatures and does not require melting the base metal.

What hazards are associated with welding, cutting and brazing?

1. Respiratory hazards from metal fumes such as hexavalent chromium
2. Ultraviolet radiation exposure
3. Thermal burns to exposed body parts
4. Eye damage from UV radiation and flying debris
5. Electric shock
6. Cuts and abrasions
7. Crushed toes and fingers

What controls may be used to protect yourself from welding, cutting and brazing injuries and illnesses?


1. Use engineering controls to eliminate exposure to hexavalent chromium and other toxic metals
2. Use respirators whenever engineering controls do not eliminate exposure to respiratory hazards
3. Know which metals, coatings and plating contains chromium (i.e. stainless steel) cause a respiratory hazard
4. Use proper welding hood and filter lenses while welding, cutting and brazing
5. Keep all exposed skin covered with clothes or PPE that will protect you against UV radiation, molten slag or other flying debris
6. Inspect welding, cutting and brazing equipment prior to each shift
7. Ensure the material you are welding, cutting or brazing is free from an overabundance of impurities
8. Use fans to draw toxic fumes away from your body if ventilation systems are deficient
9. Use all welding, cutting and brazing equipment according to manufacturer’s recommendations
10. Never modify welding, cutting or brazing equipment unless recommended by the manufacturer
11. Ensure that filter lenses are used in accordance with OSHA, ANSI and AWS standards and recommendations
12. Utilize barriers to guard possible fire hazards from welding, cutting and brazing activities
13. Utilize fire watches if welding, cutting and brazing operations are at close proximity to possible fire hazards

Popular Downloads

You ain't seen nothin yet. Check out the "real" platform features.

Click To See Platform Features
Free 14-Day Trial | Cancel Anytime | No Contracts - Ever.
Created and supported in the USA.
Specializing in U.S. compliance.
The subject matter contained on oshify.com, it's sub-domains, articles, and other content is provided to you for informational purposes only and should not be considered professional, legal, or any other form of advice. By using the information published by OSHIFY Corporation, you assume all risk pertaining to the result of using the provided information. While OSHIFY Corporation makes every effort to provide complete and accurate information on safety and health matters, it makes no guarantees or assurances that the information, products, or datum on oshify.com is 100% compliant with applicable federal and state regulatory laws, standards, or regulations. It is the users' responsibility to ensure that the entities they represent or are employed by meet all applicable federal and state regulatory laws, standards, and regulations. OSHIFY Corporation's products, services, information, and other subject matter is subject to copyright and may require special licensing to use in certain ways other than directly to the buyer. Contact us with any questions regarding lawful use of OSHIFY products.

Safety and Health Articles

Safety Documents and Templates

Safety and Health Videos

Safety and Health Audio

Safety and Health Data

Recent OSHA News

Copyright 2019 | OSHIFY Corporation | All Rights Reserved. This site is not a part of the Facebook website or Facebook Inc. Additionally, This site is NOT endorsed by Facebook in any way. FACEBOOK is a trademark of FACEBOOK, Inc.