OSHIFY Corporation v2.0
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2023
Centralized Hazard Control-OSHIFY v2.0

Hand Power Tool Safety

Importance 

Hand and power tool safety is important for several reasons:

  1. Preventing injuries: The improper use of hand and power tools can lead to serious injuries such as cuts, punctures, burns, and even amputations. Following proper safety guidelines can help prevent these injuries and keep workers safe.
  2. Reducing downtime and costs: Accidents caused by improper tool use can result in lost work time and increased costs due to medical expenses, workers' compensation claims, and potential lawsuits.
  3. Improving productivity: Safe use of hand and power tools can help workers perform tasks efficiently and effectively, without fear of injury or damage to equipment.
  4. Compliance with regulations: Employers are required by law to provide a safe working environment for their employees, which includes providing proper tools and training on their safe use.

Overall, prioritizing hand and power tool safety is essential for maintaining a safe and productive workplace, reducing costs and downtime, and complying with regulations.

Hand Tool Safety

Common Hand Tools and Their Proper Use

There are many different types of hand tools, each with their own specific uses. Here are some common hand tools and their proper uses:

  1. Screwdrivers: Used for tightening or loosening screws. The tip of the screwdriver should match the screw head, and pressure should be applied to the screwdriver handle to prevent it from slipping.
  2. Hammers: Used for driving nails or breaking objects apart. The hammer should be held near the end of the handle, and the striking surface should be positioned perpendicular to the object being struck.
  3. Pliers: Used for gripping and bending wires, cutting wires or holding objects. The jaws of the pliers should be positioned around the object to be grasped, and the handles should be squeezed together to hold or cut the object.
  4. Wrenches: Used for tightening or loosening nuts and bolts. The jaws of the wrench should be positioned around the nut or bolt, and the handle should be turned to apply pressure.
  5. Chisels: Used for cutting or shaping wood, stone or metal. The chisel should be held with one hand while the other hand uses a mallet or hammer to strike the end.
  6. Hand saws: Used for cutting through wood or other materials. The saw should be held with both hands, and the blade should be positioned at the correct angle and pressure should be applied evenly.
  7. Files: Used for shaping and smoothing surfaces. The file should be held with both hands, and pressure should be applied in the direction of the file's teeth.

It is important to choose the right tool for the job and to use each tool properly to prevent injuries and damage to materials.

PPE Used 

Personal protective equipment (PPE) is important for hand tool usage to prevent injuries. Here are some common PPE used for hand tool usage:

  1. Safety glasses or goggles: These protect the eyes from flying debris or dust that can be kicked up during hand tool use.
  2. Gloves: Gloves help prevent cuts, scrapes, and punctures from sharp edges or pointed objects.
  3. Earplugs or earmuffs: Hand tools can create loud noises that can damage hearing, so ear protection is important for noisy environments.
  4. Respirator: If working with materials that create dust or fumes, a respirator can help protect against breathing in harmful particles.
  5. Protective clothing: Depending on the task, protective clothing may be required to prevent cuts, burns, or other injuries.

It's important to choose the right PPE for the job and to wear it properly to ensure maximum protection. Additionally, PPE should be inspected before each use to ensure that it is in good condition and can provide proper protection.

Safe Handling Techniques 

Safe handling techniques are important for preventing injuries during hand tool usage. Here are some safe handling techniques to keep in mind:

  1. Maintain a firm grip: Always maintain a firm grip on the tool, using both hands if necessary. This helps prevent slipping and losing control of the tool.
  2. Use the proper posture: Keep your back straight and your feet firmly planted on the ground. This helps prevent injuries to the back or arms and helps maintain control of the tool.
  3. Keep tools in good condition: Before using a tool, inspect it for any damage or wear and tear. Do not use damaged tools, as they may be unsafe to use.
  4. Keep the work area clean: Keep the work area clean and free of debris to prevent slips, trips, and falls.
  5. Keep tools organized: Keep tools organized and stored in a designated location when not in use. This helps prevent injuries from stepping on or tripping over tools.
  6. Use the right tool for the job: Choose the right tool for the task at hand. Using the wrong tool can result in damage to the tool or the materials being worked on, as well as injuries to the user.
  7. Follow manufacturer's instructions: Follow the manufacturer's instructions for proper use of the tool. Improper use can result in injury or damage to the tool or materials.

By following these safe handling techniques, users can help prevent injuries and ensure a safe and efficient work environment.

Preventing Hand Tool Injuries

Common hand tool injuries can be prevented by following these safety guidelines:

  1. Proper training: Workers should receive proper training on the use of hand tools, including safety guidelines, correct handling techniques, and how to recognize and respond to hazards.
  2. Personal Protective Equipment (PPE): As mentioned earlier, workers should wear appropriate PPE, including safety glasses or goggles, gloves, earplugs or earmuffs, respirators, and protective clothing.
  3. Inspect tools before use: Workers should inspect hand tools before each use to ensure they are in good condition, free of damage or wear and tear, and working properly.
  4. Use the right tool for the job: Using the right tool for the task at hand can help prevent injuries to both the worker and the tool itself.
  5. Maintain a clean work environment: Keeping the work area clean and free of debris can help prevent slips, trips, and falls.
  6. Take breaks: Workers should take breaks as needed to avoid fatigue, which can increase the risk of accidents and injuries.
  7. Store tools properly: Hand tools should be stored in a designated location when not in use to prevent injuries from stepping on or tripping over tools.
  8. Follow safety guidelines: Workers should follow safety guidelines for each specific tool, as well as any other safety guidelines and regulations in the workplace.

By following these safety guidelines, workers can help prevent common hand tool injuries and maintain a safe and efficient work environment.

Power Tool Safety

Common Power Tools and Their Proper Use

Power tools are commonly used in a variety of industries and tasks. Here are some common power tools and their proper use:

  1. Circular Saw: Used to make straight or curved cuts in wood, metal, or plastic. Proper use involves wearing eye and ear protection, using a guide to ensure a straight cut, and keeping hands and fingers away from the blade.
  2. Drill: Used to make holes in wood, metal, or plastic. Proper use involves wearing eye protection, securing the material, and keeping fingers and clothing away from the drill bit.
  3. Angle Grinder: Used for grinding and cutting metal, stone, or concrete. Proper use involves wearing eye and ear protection, using the right type of blade or disc for the material being cut, and keeping hands and fingers away from the blade.
  4. Power sander: Used to smooth or shape surfaces. Proper use involves wearing a dust mask, using the right type of sandpaper, and keeping hands and fingers away from the moving parts.
  5. Jigsaw: Used to make curved cuts in wood, metal, or plastic. Proper use involves wearing eye and ear protection, using a guide to ensure a straight cut, and keeping hands and fingers away from the blade.
  6. Nail gun: Used to drive nails into wood or other materials. Proper use involves wearing eye protection, ensuring the nail gun is properly loaded, and keeping fingers away from the tip of the nail gun.

It's important to read the manufacturer's instructions for each power tool before use and to follow all safety guidelines. Additionally, proper maintenance of power tools can help ensure they are working properly and safely.

PPE

Personal protective equipment (PPE) is essential when working with power tools to protect workers from potential hazards. Here are some common PPE that is used with power tools:

  1. Eye protection: Eye protection is crucial when using power tools to prevent eye injuries from flying debris or dust. Safety glasses or goggles that meet the American National Standards Institute (ANSI) standard should be worn.
  2. Hearing protection: Power tools can produce loud noise that can damage hearing. Earplugs or earmuffs should be worn to protect workers' hearing.
  3. Respiratory protection: Power tools can produce dust, fumes, or vapors that can be harmful to the lungs. A respirator or dust mask should be worn to protect the worker from breathing in these substances.
  4. Hand protection: Gloves should be worn when working with power tools to protect the hands from cuts, abrasions, or burns.
  5. Foot protection: Safety shoes or boots with slip-resistant soles should be worn to protect feet from falling objects, sharp materials, or electrical hazards.
  6. Body protection: Protective clothing, such as coveralls, aprons, or jackets, should be worn when working with power tools to protect the body from burns, cuts, or abrasions.

It is important to choose the appropriate PPE for each specific job and to wear it properly. PPE should be regularly inspected, maintained, and replaced when damaged or worn out.

Safe Handling Techniques 

Personal protective equipment (PPE) is essential when working with power tools to protect workers from potential hazards. Here are some common PPE that is used with power tools:

  1. Eye protection: Eye protection is crucial when using power tools to prevent eye injuries from flying debris or dust. Safety glasses or goggles that meet the American National Standards Institute (ANSI) standard should be worn.
  2. Hearing protection: Power tools can produce loud noise that can damage hearing. Earplugs or earmuffs should be worn to protect workers' hearing.
  3. Respiratory protection: Power tools can produce dust, fumes, or vapors that can be harmful to the lungs. A respirator or dust mask should be worn to protect the worker from breathing in these substances.
  4. Hand protection: Gloves should be worn when working with power tools to protect the hands from cuts, abrasions, or burns.
  5. Foot protection: Safety shoes or boots with slip-resistant soles should be worn to protect feet from falling objects, sharp materials, or electrical hazards.
  6. Body protection: Protective clothing, such as coveralls, aprons, or jackets, should be worn when working with power tools to protect the body from burns, cuts, or abrasions.

It is important to choose the appropriate PPE for each specific job and to wear it properly. PPE should be regularly inspected, maintained, and replaced when damaged or worn out.

Preventing Power Tool Injuries 

Many common power tool injuries can be prevented by following some basic safety guidelines. Here are some tips for preventing power tool injuries:

  1. Wear appropriate PPE: Always wear the appropriate PPE for the job, such as eye and ear protection, gloves, and protective clothing.
  2. Use the right tool for the job: Make sure you are using the right tool for the task at hand, and that it is in good condition.
  3. Inspect tools before use: Inspect power tools before each use to ensure they are in good condition, free of damage or wear and tear, and working properly.
  4. Keep a clean work area: Keeping the work area clean and free of debris can help prevent slips, trips, and falls.
  5. Secure the workpiece: Secure the workpiece or material being worked on to prevent it from moving or shifting during use of the power tool.
  6. Keep hands and fingers away from the moving parts: Keep hands and fingers away from the moving parts of power tools to avoid cuts, amputations, or other injuries.
  7. Avoid distractions: Avoid distractions and stay focused on the task at hand.
  8. Do not use power tools when tired or under the influence: Never use power tools when tired, under the influence of drugs or alcohol, or when taking medication that causes drowsiness.
  9. Take frequent breaks: Take frequent breaks to avoid fatigue and maintain focus.
  10. Properly store and maintain tools: Properly store and maintain tools to prevent damage and ensure they are always in good working condition.

By following these guidelines, workers can help prevent common power tool injuries and maintain a safe work environment.

General Safety Tips for all Tools

Proper Tool Storage and Maintenance 

Proper tool storage and maintenance is essential to ensure the tools are always in good working condition and prevent damage. Here are some tips for proper tool storage and maintenance:

  1. Clean tools after use: After using a tool, clean it thoroughly to remove any dirt, debris, or residue that could cause damage or corrosion.
  2. Oil moving parts: Apply a small amount of oil to the moving parts of the tool to keep them lubricated and prevent rust.
  3. Store tools in a dry place: Store tools in a dry place to prevent rust or corrosion.
  4. Use proper storage containers: Use proper storage containers, such as toolboxes or cabinets, to protect tools from damage and keep them organized.
  5. Use tool organizers: Use tool organizers, such as foam inserts or pegboards, to keep tools easily accessible and organized.
  6. Inspect tools regularly: Inspect tools regularly for signs of wear and tear, damage, or defects.
  7. Repair or replace damaged tools: Repair or replace damaged or defective tools as soon as possible to prevent further damage or injury.
  8. Sharpen blades and bits: Keep blades and bits sharp to ensure they work properly and reduce the risk of injury.
  9. Keep power cords in good condition: Check power cords regularly for damage or wear and replace them if necessary to prevent electrical hazards.

By following these tips for proper tool storage and maintenance, workers can help ensure their tools are always in good working condition and reduce the risk of injury or damage.

Tool Inspection 

Inspecting a tool before each use is important to ensure that it is safe and in good working condition. Here are some steps to follow when inspecting a tool before each use:

  1. Check the power source: If the tool is powered by electricity, make sure the power cord is in good condition and not damaged. For battery-powered tools, make sure the battery is fully charged and in good condition.
  2. Check for damage or wear: Check the tool for any damage or wear that could affect its performance or safety. Look for cracks, chips, or other signs of damage to the tool or its parts.
  3. Check moving parts: Check any moving parts to make sure they are working smoothly and without any unusual noise or resistance.
  4. Check safety features: Make sure any safety features on the tool are in good condition and functioning properly. For example, check that the safety guard on a saw or grinder is in place and working correctly.
  5. Check the blade or bit: If the tool has a blade or bit, inspect it for damage or wear. Make sure it is sharp and in good condition.
  6. Check the accessories: If the tool uses accessories such as blades or bits, make sure they are the right size and type for the tool and in good condition.
  7. Test the tool: Before using the tool, turn it on and test it to make sure it is working properly.

By following these steps to inspect a tool before each use, workers can help ensure that the tool is safe and in good working condition. If any issues are found during the inspection, the tool should be repaired or replaced before use.

Using Tool Correctly

Using tools in appropriate environments is important for several reasons:

  1. Safety: Different tools are designed to work in different environments. For example, using an electric power tool in a wet environment could result in an electrical shock. Using a gas-powered tool in an enclosed space without proper ventilation could result in carbon monoxide poisoning. By using tools in appropriate environments, workers can reduce the risk of accidents and injuries.
  2. Efficiency: Using tools in the appropriate environment can improve their efficiency and effectiveness. For example, using a circular saw designed for cutting wood to cut through metal could damage the saw blade and reduce its cutting ability. Using a tool in the appropriate environment can help ensure that it lasts longer and performs better.
  3. Compliance: Using tools in appropriate environments can help ensure compliance with safety regulations and standards. Employers have a legal obligation to provide workers with safe working conditions, and using tools in appropriate environments is one way to meet this obligation.
  4. Maintenance: Using tools in appropriate environments can help reduce the need for maintenance and repairs. For example, using a tool designed for indoor use outside in wet or dusty conditions could result in damage that requires repairs or replacement.

By using tools in appropriate environments, workers can help ensure their safety and the safety of others, improve efficiency and effectiveness, comply with safety regulations, and reduce the need for maintenance and repairs.

Limitations of a Tool

It is important to know the limitations of a tool for several reasons:

  1. Safety: Every tool has its limitations, and exceeding those limitations can be dangerous. For example, using a saw blade that is too small for the job may result in the blade breaking, which could cause injury to the user or bystanders.
  2. Efficiency: Knowing the limitations of a tool can help workers avoid wasting time and effort on tasks that the tool is not capable of performing. For example, using a small hand-held drill to make a large hole in a piece of metal could take a long time and may not produce the desired result.
  3. Durability: Exceeding the limitations of a tool can cause it to wear out more quickly or even break. Knowing the limitations of a tool can help workers avoid damaging it, which can extend the life of the tool and save money on repairs or replacement.
  4. Quality of work: Using a tool beyond its limitations can result in subpar work. For example, using a saw blade that is too small for the job may result in a rough cut that requires additional time and effort to smooth out.

By knowing the limitations of a tool, workers can use the tool safely, efficiently, and effectively. It can help workers avoid accidents, reduce the need for repairs or replacement, and produce high-quality work.

Workplace Safety and Training

Employers Responsibilities

Employers have a responsibility to ensure the safe use of power and hand tools in the workplace. This responsibility includes the following:

  1. Providing proper training: Employers must provide their workers with proper training on how to safely use and maintain power and hand tools. This training should cover the safe operation of the tool, the use of personal protective equipment, and the proper maintenance of the tool.
  2. Providing appropriate personal protective equipment (PPE): Employers must provide workers with appropriate PPE to protect against hazards associated with power and hand tool use. This may include eye protection, hearing protection, gloves, and other protective gear.
  3. Maintaining tools: Employers must ensure that all tools are properly maintained and in good working condition. This includes regular inspections, repairs, and replacements as needed.
  4. Providing appropriate tools: Employers must ensure that workers have access to appropriate tools for the task at hand. This includes tools that are the right size and power for the job, and tools that are designed for the specific task.
  5. Providing a safe work environment: Employers must provide a safe work environment that is free from hazards associated with power and hand tool use. This includes providing proper ventilation, adequate lighting, and a clean workspace.
  6. Enforcing safety policies: Employers must enforce safety policies and procedures related to power and hand tool use. This includes ensuring that workers are using tools properly, wearing appropriate PPE, and reporting any accidents or injuries.

By fulfilling these responsibilities, employers can help ensure the safety and health of their workers and comply with applicable safety regulations and standards.

Employees Responsibility 

Employees also have a responsibility to ensure the safe use of power and hand tools in the workplace. This responsibility includes the following:

  1. Proper use: Employees must use power and hand tools only for their intended purpose and in accordance with the manufacturer's instructions and any applicable safety regulations.
  2. Inspection: Employees must inspect tools before each use to ensure that they are in good working condition and free from defects or damage.
  3. Proper maintenance: Employees must maintain tools in good working condition by following manufacturer's instructions and any applicable maintenance procedures.
  4. Reporting defects or hazards: Employees must report any defects or hazards associated with power and hand tool use to their supervisor or employer.
  5. Using appropriate personal protective equipment (PPE): Employees must wear appropriate PPE, such as eye protection, hearing protection, gloves, and other protective gear, as required by their employer.
  6. Reporting accidents or injuries: Employees must report any accidents or injuries related to power and hand tool use to their supervisor or employer.

By fulfilling these responsibilities, employees can help ensure the safety and health of themselves and their co-workers, and comply with applicable safety regulations and standards.

Reporting Unsafe Practices and Conditions 

Reporting unsafe conditions and practices is important because it helps to prevent accidents, injuries, and illnesses in the workplace. By reporting unsafe conditions or practices, workers can bring attention to hazards that may have been overlooked or ignored, and steps can be taken to address these hazards before they cause harm.

In addition, reporting unsafe conditions and practices is often required by law and workplace safety regulations. Failure to report hazards or unsafe practices can result in fines or penalties for employers, and can also compromise the safety of workers.

Reporting unsafe conditions and practices also helps to create a culture of safety in the workplace. When workers feel empowered to report hazards or safety concerns without fear of retaliation, they are more likely to take an active role in identifying and addressing safety risks. This can lead to a safer work environment and a better quality of life for all employees.

Overall, reporting unsafe conditions and practices is an important part of maintaining a safe and healthy workplace, and should be encouraged and supported by employers and employees alike.